Cutting Tools Multi-arc Ion Vacuum Coating Machine

Product Detail

Overview


ZY-1185 multi-arc ion vacuum coating machine is designed for depositing hard and super hard PVD coatings on cutting tools and wear components, it is characterized by easy operation, low energy consumption and high production capability.

 

Introduction

ZY-1185 multi-arc ion vacuum coating machine provide hard and superhard protective film for high speed steel and carbide tools to make them suitable for various processing requirements and workpiece materials. It adopts PLC program as master control system and the man-machine interface (touching type) as operating system, so that the controllability is extremely good. The vacuum process realizes manual, semi-automatic and fully-automatic operation, and ZY-1185 multi-arc ion vacuum coating machine has the fault alarm and security protection function as the PLC can record every detailed production process. It is also rationally equipped with a number of newly developed cathode arc, which effectively guarantees the stability and uniformity of arc source sputtering. Moreover, the machine uses advanced multi-channel intake system to accurately control the gas flow and then meet the needs of various compound films. In order to greatly improve the energy of the plasma and obtain excellent adhesion as well as smoothness of the film, the machine loads high-power pulse bias power source.

 

ZY-1185 multi-arc ion vacuum coating machine can be used for coating hard and superhard functional film on a variety of metal and alloy surface, the standard coating are TiN, CrN, TiCN, TiAIN, AITiN, TiAICrN, TiAICN, AICrN, etc. These superhard wear-resistant protective films are widely used in drills, milling cutter, gear cutter, broach, taps, blades, automotive wear-resistant parts and medical devices to improve the hardness, wear resistance, corrosion resistance, machining precision, to extend service life and lower the cost. Also, IKS allows users to customize various parameters to obtain the specific surfaces of the required tools.

 

Thanks to its strong applicability and universality, ZY-1185 multi-arc ion vacuum coating machine has withstood the test of mass production and long-term use, also, its excellent stability and high cost performance gained popular praises from our customers.

 

Features

? The arc moves rapidly on the whole surface of the target to ensure the target surface be etched uniformly, which optimizes the adhesion of the film and makes coating surface smooth and dense.

? Faster batch turnover efficiency and coating production efficiency.

? The machine can ensure the uniformity of thickness in the available coating range.

? High quality hard coatings give cutting tools higher cutting and feeding speeds, and help extend service life to reduce the replacement time of tools, thereby reducing the total processing cost.

? The great friction and hardness of the coating ensure less lubrication and cooling to gain high quality surface of the machined parts.

 

Specification

Vacuum Chamber	f1100 × H850	Effective Coating Space	f550 × H500
Voltage/Hz	380V/50Hz	Actual Power	50KW
Max Diameter of Work-Piece × Quality	f150 × 8PCS	Arc Source	12PCS
Technology	HCD+ARC	Target	12PCS
Ultimate Pressure	5.0×10-4Pa	Leak Rate	<10-3Pa.L/s
Pump Down Time	(from atm. to 4X10-3 Pa) =20 mins	Occupation Space	L4000×W3200×H2200MM
Work-Piece Turntable	Lower Frame Structure	Vacuum Chamber Structure	Vertical Single Open
Standard Coating	TiN, CrN, AITiN, etc	Optional Coating	TiAICrN, etc
Power Source	Arc Power Source, Pulse-Bias Power Supply, Gun Power Supply	Vacuum System	Molecular Pump, Roots Pump, Rotary Vane Pump
Coating Cycle	3-5 Hours/Furnace	Working Gas	Ar, N2, O2, C2H2, etc
Output/Furnace	Milling Cutter  f10×70   680 Blade           f18×6    5000 Hobbing Cutter  f80×80   48 Mould            500KG	Necessary Conditions	Circulating Water  Pressure:2-3KG/CM3 Flow:10T/H Compressed Air:4-6KG/CM3
Operationl Mode	Manual + Semi-Auto +  Full-Automatic/Torch Screen + PLC	Application	Tools PVD Plating
Remarks	The Furnace, Outlook and Other Parameters Can be Customized According to Your   Requirement




Characters of Functional Coatings


Coating Material	Coating Color	Microhardness(HV 0.05)	Coefficient of Friction	Thickness  (um)	Max service temperature?	Structure	Features
TiN	Gold	2400	0.40	1-4	500	Monolayer	Excellent hardness and anti-adhesion
CrN	Silver Gray	2000	0.40	1-4	700	Monolayer	Excellent anti-corrosion and anti-adhesion
TiCN	Blue Gray	3000	0.20	1-4	400	Gradient composite membrane	Low friction coefficient and Excellent hardness
TiAIN	Aubergine	3500	0.40	1-4	850	Monolayer composite membrane	Excellent hardness and anti-oxidation
AITiN	Purple Black	3800	0.45	1-4	900	multilayer composite membrane	Excellent superhardness and anti-oxidation
TiAICrN	Gray	3300	0.70	1-3	800	multilayer   composite membrane	Excellent   hardness,  anti-oxidation and anti-impact
TiAICN	Rose Red	3500	0.20	1-4	800	Gradient composite membrane	Excellent   superhardness and anti-oxidation
AICrN	Ash Black/ Dark Gray	3200	0.35	1-4	1100	Monolayer	Ultra-high   anti-oxidation temperature and red   hardness




Sample pictures